Showing posts with label dual-battery system. Show all posts
Showing posts with label dual-battery system. Show all posts

Thursday, February 26, 2015

Installing a Dual Battery System

Similar journey, different subject.

  • What problem do I need or want to solve?
  • Who has solved this problem before me?
  • What did their solutions look like and what were the pros, cons and contexts?

As with a bunch of this, I was already familiar with a bunch of this stuff due to my time in Africa. The ability to self-solve in the bush is a way of living for many people and I benefited greatly from the wisdom and experience of others. What happens when you have a working vehicle platform capable of taking you into the bush and bringing you back again fail due to a single issue like the battery? Your amazing vehicle is proverbially dead in the water. The winch, the lights, the CB, the seat covers, the dual fuel cells, the lift-kit, tires, etc. Nothing. No battery, no start, no mobility. You're looking at the biggest paperweight you didn't imagine buying.

In addition to paying attention to the type of battery you purchase, cranking amps, load capacity and comparing consumption velocity of the platform to recharging capacity of the alternator, we have to understand things like "Plan B". Plan B, in this case is, what if the primary battery doesn't start, what do we do? The answer is a secondary battery system. However, the implementation of the idea is a little more cool than just taking a second battery in the truck just in case. I was interested in a system that had the allowed me to start the platform from battery B if necessary, allowed me to run lights, phones, computers and refridgerators while the truck was off without risk of burning the primary battery, as well as, having the ability to link both batters to bear the distributed load of a winch if and when necessary. A number of companies have solutions in place for this. I settled on the IBS dual battery solution sourced and installed by Slee Off-Road in Golden, Colorado. Their implementation of the solution included running a large gauge wire from the engine box to the back of the truck with an additional fuse block, USB and 12v cigarette lighters so I could charge and run things from the front, as well as, the back of the truck in a self-serviceable manner thereafter.

The primary and secondary batters are both Die Hard, the dual battery system itself is IBS and wanting the interior of the truck to continue to look stock, the battery monitor and remote control are wired to, and mounted within, the center console. Available when needed, out of the way when not.

Next up? Road-use. Hopefully, I don't ever need to rely on the presence of a second battery due to primary battery failure. Hopefully I never have to rely upon the ability to use two batteries to bear winch load. More likely is charging a cell phone or laptop or running a spotlight off the back of the truck. Nonetheless, planning ahead is a lot of fun. My goal is to not put myself in a position where I need these things; but if I end up there, I have options.

To and From Slee Off-Road

I recently took the Cruiser out to Slee Off-Road in Golden, Colorado to a) have them inspect the platform integrity and progress in order to make recommendations to me for further platform evolution, as well as, b) to have them perform some work that is important enough to me that I wanted an experienced expert at the helm for this part of the build. I had them:

  • Install ARB air lockers in the front and rear
  • Install ARB air compressor
  • Install the IBS dual battery system
  • Install the ARB Intensity driving lights/modify the wiring harness and lights on the ARB bumper itself
  • Install the Front Runner roof rack platform
  • Install undercarriage armor
  • Install the Outback drawer system in the rear of the truck

The trip out through Kansas to Colorado looked like this:

The trip back through Colorado and Wyoming looked like this:

The work that Slee Off-Road did, coupled with their outstanding education/teaching attitude and customer service, is outstanding. I knew I was asking softball questions sometimes and they fielded them courteously and professionally, very thoroughly each and every time. Reading teaches. Experience teaches. Getting schooled by a group of people who do this everyday helped increase the velocity of learning. I would have paid additional money for some of the education I received while there and then paid more money for more education. Nonetheless, my opinion of Christo Slee and Slee Off-Road staff is very high as a result of my experiences with them to date and they've help put me multiple steps closer to my overlanding goals.